DCY Hard-Toothed Surface Gearbox Speed Reducer
Product Features
1. The main parameters such as center distance and nominal transmission ratio have all been optimized in design, and the main components and parts have good interchangeability.
2.All gears are made of high-quality alloy steel through carburizing and quenching, with a tooth surface hardness of HRC54-62.
3. Small in size, light in weight, high in precision, large in load capacity, high in efficiency, long in service life, high in reliability, smooth in transmission and low in noise.
4. Generally, oil pool lubrication and natural cooling are adopted. When the heat power cannot meet the requirements, circulating oil lubrication or fan and cooling coil cooling can be used.
Conditions of Use
1.The maximum speed of the input shaft of the reducer shall not exceed 1500r/min
2.The peripheral speed of the gear shall not exceed 20m/s
3.Working environment: -40 to 50℃. If the temperature is below 0℃, the lubricating oil should be preheated to above 0℃ before starting. This reducer can be used for operation in both forward and reverse directions.
4. It can be widely applied in industrial sectors such as metallurgy, mining, chemical engineering, building materials, lifting, transportation, textile, papermaking, instruments, plastics, rubber, construction machinery, and energy.
Maintenance
1. Regularly check the oil level: Check the oil level once a month or every 500 hours of operation to ensure it is within the specified range.
2. Regularly change the lubricating oil
(1)First oil change: The first oil change should be carried out 36 hours after the first operation to remove the metal shavings produced during the running-in period.
(2)Subsequent oil change: After that, depending on the working environment and load conditions, the lubricating oil can be replaced every 2,000 to 5,000 hours of operation or every 6 to 12 months. In harsh environments (such as high temperatures, much dust, and continuous heavy loads), the oil change cycle should be shortened.
(3)Oil change method: When the reducer is still warm (the lubricating oil has good fluidity), drain the old oil and add new oil to the specified oil level.
3. Keep clean and ensure the vent cap is unobstructed: Regularly clean the oil stains and dust on the surface of the reducer, and inspect and clean the vent cap to prevent blockage.
4. Fastening inspection: Regularly check whether all installation bolts and connecting parts are loose.
5. Abnormal situation handling: Once a sudden increase in noise, intensified vibration, abnormal temperature rise or severe oil leakage is detected, the machine should be stopped immediately for inspection. Operation can only resume after the fault has been eliminated.
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