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China Idler Roller / Pulley / Steel Roller - Quality Suppliers and Factory for Reliable Conveyor Solutions

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The idler plays a crucial role in supporting the weight of the conveyor belt and its materials. To ensure optimal performance, the idler must operate flexibly and reliably. By reducing friction between the conveyor belt and the idler, we can significantly extend the belt's lifespan, which is vital since it represents over 25% of the total conveyor cost. Despite being a small component in the overall structure of belt conveyors, the production of high-quality idlers presents unique challenges.

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When evaluating the quality of idlers, key indicators include radial runout, flexibility, and axial play. As a leading China manufacturer, we take pride in supplying premium idlers to meet the demands of various industries. Our dedicated factory employs the latest technology to ensure that our idlers exceed the expectations of our clients and position us among the top suppliers in the market.

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    ▶ Product Features
    • ✓Roller idlers Dia 50mm–219mm, length 190–3400mm, used in the steel industry, harbor, coal industry, power industry, cement industry, etc.
    • ✓Tube: Q235
    • ✓Shaft: 45# Steel
    • ✓Bearing: Single & Double Row Deep Groove Ball Bearing 2RZ & 2Z with C3 clearance.
    • ✓Seals: Grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Seal.
    • ✓Lubrication: Lithium soap type grease with Rust Inhibitors.
    • ✓Welding: Mixed gas shielded arc welding end.
    • ✓Painting: Ordinary painting, hot galvanized painting, electrostatic spraying painting, baked painting.
    ★ Custom Orders Welcome: We can manufacture rollers and idlers according to buyers' specific requirements.
    ▶ Usage Notes
    • ⚠Before using the roller, carefully inspect the appearance for any serious scratches or damage. The rotating roller should rotate flexibly without any jamming.
    • ⚠The installation distance of the rollers should be scientifically calculated based on the type of logistics and the characteristics of the conveyor, to avoid installation that is too loose or too dense.
    • ⚠The installation of rollers should be adapted to avoid mutual friction and collision.
    ▶ Maintenance
    • 🔧The normal service life of the roller is over 20,000 hours and generally does not require maintenance. However, corresponding maintenance schedules should be set based on usage location and load size. Timely cleaning, oil injection, and removal of floating coal should be performed. Replace rollers with abnormal noise or non-rotation promptly.
    • 🔧When replacing the bearing, the opening of the bearing cage must face outward. After installation into the roller, maintain appropriate clearance — do not crush it.
    • 🔧Maze seals should be made of original accessories and installed separately into the rollers during assembly — they should not be assembled together.
    • 🔧When using the idler, take precautions to prevent heavy objects from hitting the idler tube.
    • 🔧To ensure sealing performance and usability, it is prohibited to disassemble the rollers at will.
    ▶ Detail Pictures
    Idler Roller Pulley Steel Roller (1)
    Idler Roller Pulley Steel Roller (2)
    Idler Roller Pulley Steel Roller (3)
    KT (1)
    KT (2)
    ▶ Frequently Asked Questions (FAQ)
    Q What diameter and length options are available for your roller idlers?
    Our roller idlers are available in diameters ranging from 50mm to 219mm and lengths from 190mm to 3400mm, suitable for a wide range of industrial conveyor applications.
    Q What industries are these roller idlers suitable for?
    Our roller idlers are widely used across the steel industry, harbor logistics, coal industry, power generation, and cement manufacturing sectors.
    Q What is the expected service life of the roller?
    Under normal operating conditions, the service life of our rollers exceeds 20,000 hours. Regular maintenance schedules based on load and usage environment can further extend their lifespan.
    Q Can rollers and idlers be customized to our specifications?
    Yes. We offer full customization of rollers and idlers based on buyers' specific requirements, including dimensions, materials, painting type, and bearing configuration.
    Q What type of bearing and sealing system is used?
    We use Single & Double Row Deep Groove Ball Bearings (2RZ & 2Z) with C3 clearance. The sealing system features a multi-stage labyrinth grease-retaining inner seal combined with an outboard rubbing retention cap seal for superior protection.
    Q What painting and surface treatment options are offered?
    We provide multiple surface treatment options including ordinary painting, hot galvanized painting, electrostatic spraying painting, and baked painting to meet different environmental and durability requirements.

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