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Biomass Pellet Reducer Gearbox for Straw & Wood Chips - China Suppliers & Factory Direct Sales

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Introducing our advanced gear reducer, specifically engineered for granulators, proudly made in China. This high-performance reducer is perfect for a variety of applications, including straw granulators, wood chip granulators, biomass granulators, fuel granulators, feed granulators, and bioenergy regeneration equipment.

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Our gear reducer features cylindrical helical gears manufactured from premium 20CrMnTiH alloy steel. With a tooth surface hardness ranging from HRC 58° to 62° achieved through carburizing and quenching processes, coupled with a grinding accuracy of 6-5 degrees, this product ensures optimal performance and durability.

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As one of the leading suppliers and factories in the industry, we guarantee that our gear reducer offers a long service life, minimal noise levels, no oil leakage, and a lightweight design, making it an excellent choice for your granulation needs.

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    Conditions of Use

    • 1

      The maximum speed of the input shaft of the reducer shall not exceed 1500 r/min.

    • 2

      Working environment: -40 to 45℃. If the temperature is below 0℃, the lubricating oil should be preheated to above 0℃ before starting. This reducer can be used for operation in both forward and reverse directions.

    Installation Precautions for the Reducer

    • 1

      The connection installation between the input and output should be carried out using hot mounting and cold shrinking. It is strictly prohibited to use any assembly methods involving forced striking or impact.

    • 2

      All the fixed bolts should be tightened evenly without any looseness. When the impact load is high and the machine starts frequently, positioning screws should be installed between the base and the frame.

    • 3

      Before starting the reducer, it is necessary to add lubricating oil and ensure that the oil level meets the required standard. Under any circumstances, the oil level must not be lower than the minimum position.

    4

    After the reducer is installed, before it is put into formal use, a load test must be conducted. Before the load test, it should be operated at no-load for 2 hours first. Once the no-load operation is normal, the load test can begin. The load test should be carried out by gradually increasing the load.

    5

    Under normal operating conditions, for a reducer that operates continuously for 24 hours a day, the oil should be replaced no more than once every 3 months; for a reducer that operates for no more than 10 hours per day, the oil should be replaced no more than once every 6 months.

    Detail Pictures

    Biomasspellet Reducer (4)
    Biomasspellet Reducer (3)
    Biomasspellet Reducer (1)
    Biomasspellet Reducer (2)

    Frequently Asked Questions

    Q What is the maximum input shaft speed allowed for this reducer?
    The maximum speed of the input shaft of the reducer shall not exceed 1500 r/min. Exceeding this limit may cause damage to internal components and reduce the service life of the unit.
    Q What is the operating temperature range of this reducer?
    This reducer is designed to work in environments ranging from -40℃ to 45℃. If ambient temperature falls below 0℃, the lubricating oil must be preheated to above 0℃ before starting the machine to ensure proper lubrication.
    Q How should the reducer be installed to avoid damage?
    The input and output connections should be assembled using the hot mounting and cold shrinking method. Any forced striking or impact during assembly is strictly prohibited. All fixing bolts must be tightened evenly to prevent looseness.
    Q Is a test run required before the reducer is put into formal use?
    Yes. Before formal use, the reducer must first run at no-load for 2 hours. After confirming normal no-load operation, a load test should be conducted by gradually increasing the load until full operating conditions are reached.
    Q How often should the lubricating oil be replaced?
    For reducers running 24 hours a day, replace the oil at least once every 3 months. For reducers operating 10 hours or less per day, oil replacement is recommended at least once every 6 months to maintain optimal performance.
    Q Can this reducer be operated in both forward and reverse directions?
    Yes, this reducer supports operation in both forward and reverse directions, making it suitable for a wide range of applications including biomass pellet production equipment that requires bidirectional rotation.

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